BWR Reactor Pressure Vessel Internals Segmentation and Packaging

Background

For more than 35 years, Westinghouse has cut reactor vessel internals. For some plants, this was done in the frame of reactor pressure vessel internals (RPVIs) replacement as part

of life-cycle extension programs. In some other cases, Westinghouse cut internals in plants under decommissioning. The underwater mechanical cutting technique has been used in all boiling water reactors (BWRs) since 1999.

Description

Westinghouse systems allow highly irradiated

RPVIs to be safely removed, segmented and disposed of in storage buildings. The Westinghouse concept is based on clean, safe and reliable techniques. All segmentation work performed with mechanical cutting complies with nuclear power plant requirements.

Disc saw (Olkiluoto 1, 2009)

Disc saw (Olkiluoto 1, 2009)

Band saw (Oskarshamn 2, 2004)

Band saw (Oskarshamn 2, 2004)

Benefits

There are three important factors for both the customer and Westinghouse to keep in mind during the implementation of RPVI segmentation:

  • Safety of the personnel and the plant
  • Cleanliness of the environment
  • Minimization of the total dismantling, disposal and storage costs

Westinghouse has developed segmentation techniques based on mechanical cutting with different band saws, disc saws, tube cutters and shearing tools. The benefits of these techniques include the following:

  • Minimal amount of secondary waste
  • Full visibility during cutting
  • Easy collection of chips from the cutting process
  • No production of gas or airborne contaminants
  • Customization of all RPVI part sizes, materials and thicknesses
  • Safe and reliable techniques

All segmentation projects have been performed with the highest customer satisfaction. Westinghouse’s mechanical cutting technique is also well-suited for segmentation of RPVIs.

Experience

Westinghouse experience in segmentation RPVI projects is listed in the table below.

Site

Year

Project

Forsmark 1

1999

Core shroud, core support grid

Forsmark 2

2000

Core shroud, core support grid

Oskarshamn 2

2002

Core shroud cover (2 pcs.), core support, misc. pipes and channels

Oskarshamn 1

2003

Core support grid, misc. pipes and channels

Forsmark 1

2003

Core spray system

Forsmark 2

2003

Core spray system

Forsmark 3

2004

Core spray system

Olkiluoto 2

2004

Core shroud cover, core support grid, steam separators (19 pcs.)

Olkiluoto 1

2005

Core shroud cover, core support grid, steam separators (19 pcs.)

Oskarshamn 3

2006

Control rod

Olkiluoto 1

2008

Steam dryer

Olkiluoto 1

2009

Control rod shafts (120 pcs.)

Olkiluoto 2

2009

Control rod shafts (81 pcs.)

Olkiluoto 2

2013

Steam dryer

Forsmark 3

2009

Control rod shafts (46 pcs.)

Forsmark 1

2011

Steam dryer

Forsmark 1

2011

Core shroud cover

Forsmark 2

2010

Steam dryer

Forsmark 2

2010

Core shroud cover

Forsmark 3

2012

Control rod shafts (62 pcs.)

Forsmark 3

2012

Core shroud cover

Grand Gulf

2012

Steam dryer

Oskarshamn 3

2013

Control rod shafts (27 pcs.)

Oskarshamn 3

2013

Core shroud cover

Oskarshamn 3

2014

Steam dryer

Peach Bottom 2

2014

Steam dryer

Peach Bottom 3

2015

Steam dryer

Mühleberg

2016

Fuel channels

Barsebäck 1 & 2

2016

All reactor vessel internals

Philippsburg 1

2017

All reactor vessel internals

Olkiluoto 1 & 2

2020

Control Rod Shafts (72pcs)

Isar 1

2022

All reactor vessel internals